Intelligent robots have "posts" plumbing industry of the moment, as the traditional industries of Quanzhou shoes and apparel industry to accelerate exploration "made" footsteps - Earlier this month, One in Shishi clothing city hall, the top equipment manufacturers from around the world and cutting-edge technology suppliers, to bring the "wisdom of production" and "new energy", Quanzhou shoes and apparel industry is about to inject boost industrial restructuring and upgrading.
Intelligent novice will be able to operate equipment
"Today these devices, many have eye-opener." Hengli City chairman sewing leather shoes had held a victory for reporters, "This is a machine to do it, except on the upper suture, also includes those shoes with holes, you can do it together. "
He pointed to the front end of the semi-curved suture shoes, said: "like curved suture, if workers do, must be skilled for the job, but the use of related equipment, just to the upper fixed template , the machine will automatically put the car line, the device also comes with the punching device, the car automatically after punching finish line, directly to the hole on the upper are playing out, and neat and fast. "
Victory had excitedly said, this is not just a machine integrates the original car lines and punching two processes, but the key is no longer needed skilled workers such work to do, and it will greatly improve productivity. "A new man may learn to understand half an hour, as long as know how to properly fixed to the upper mold and then into the machine, behind the processes are automated." He said, according to a 2400 workers a month dollar salary calculation, such a machine would be able to get on top of the yield 10 workers, while the price of the machine was not more than 30,000 yuan, and labor costs are too many poor month.
At the scene, a fully automatic stretch hem stitch sewing machine has also attracted a lot of people gathered to watch. According to the staff presentation, as long as the hem of the T-shirt stretched over two shaft ends of the machine, the machine will automatically turn the hem. "The distance between two rotating shafts can be adjusted to adapt to the size of T-shirts, and more importantly the car out of the machine is a neat hem hem consistent, folding into the length of the very unity." He took another artificial joints T-shirts made to compare the hem, "said artificial sewing, sometimes the line will go crooked, not necessarily the length of the side of the car tidy, automation equipment can avoid the various problems arising from manual sewing."
According to reports, this fully automatic stretch sewing machine sewing the hem is the first appearance of Fujian. "Journeyman processes previously required, a novice can do now, and the T-shirt to the machine set on it, but one person can simultaneously operate two machines, you can achieve a very high capacity." Relevant personnel revealed, Quanzhou sports brand has a interest in this device, and said he would order 4, which means that as long as two individuals, you can complete the process of T-shirts sewn hem.
Remote monitoring of high-tech support jobs
"Wisdom production" activities, there are many high-end equipment on display, a collection of Fujian Fu Cheng, Lectra Japan brother, Pegasus, Kansai, and other well-known standard sewing equipment manufacturers the latest equipment, as well as Oracle and other high-tech enterprise, Quanzhou textile and garment enterprises jointly presented a fusion of the "Internet Innovation", "industry cloud platform" and "wisdom production" industry feast. "Under normal circumstances, the textile and garment enterprises want to know the forefront of industry information and trends, must go abroad, because the top manufacturers of sewing equipment, information technology equipment all in a foreign country, but also by cities to go." Fu Cheng (China) Co., Ltd. Deputy General Manager Lin Hongjun said that this is brought together leading companies from the U.S., Japan, France and other countries in all sectors to showcase the most advanced, most cutting-edge equipment.
If cutting-edge equipment for the textile and garment industry in Quanzhou provides a fast track to save labor costs, other high-tech, you bring more "one-stop solution." "Today, the textile and garment industry has been a little bit faster than sewing machines can be adapted to the times, and automation equipment will be more involved in the production chain, and even intervention design." Fu Cheng Lin Hongnan chairman, said the textile and garment industry to use the automation equipment also includes clothing conveyor automation, intelligent distribution equipment.
Live demonstrations of intelligent garment hanging system, the production of a separate suit broken down into 22 workstations, hanging conveyor are used between each station, allegedly 75% of semi-finished products can reduce the accumulation of space, and single-piece flow production . "The traditional process, product testing may link together a number of products are sent to check, once the need to rework that may have to re-do the entire batch of products, and this system has a quality check function, if failed, can a single piece of rework, monitoring quality, but also to the production of more standardized and improved yields. "staff said,"Now the costume design is two-dimensional design, from design to final kind of clothing, it could be done three times a kind of clothing, but now the device can provide a 3D model, allowing designers to fine-tune the kind of clothing directly on the 3D model direct one piece, so that not only faster, but also reduces the wear and tear the fabric cost savings. "林宏楠 that such solutions can provide conditions for many clothing companies are now turning rationing system from ordering system, buy handmade. "This is definitely a trend, the use of automated equipment, so that the garment industry more competitive. Requires a process, we need more people in the industry to think." He said.
Lin Hongnan that, through the cloud platform, textile and apparel design procedure can also be achieved "flat." "In the past it may designer style, to go through the brand selection, market testing, prior to the market now, you can put inside the cloud platform, so that we voted to more than 1,000 votes were cast before considering production, avoiding the design waste sectors. "he said, in fact, does not cloud the industry think so mysterious, but is the next line of trading online.
"In the past probably know people who know people do business, and now, a thing put on the cloud platform, which allows the deal between more people do not know." Linhong Nan said, with cloud technology, textile and garment industry in various Cost aspects will be greatly reduced.
Visitors have the high-tech enterprises to do the "pre-trial and ordering merchandise presentation platform," and including APP, OA, including the "industry cloud platform demo scene" and other forms of physical and technological achievements conversion, covering "product mix - product planning - design R & D - Product Organization - pre-order - purchase plan - production processes - quality control - existing sales methods, "the entire process, basically solved the whole problem of all aspects of the garment industry.
With industry cloud platform,To market ability to achieve
Since 2011, from spinning to finishing, from fabrics to garments, Quanzhou textile and garment industry has entered a fast track of technology upgrades. Research and development of low-carbon raw materials continue to strengthen, "wisdom" of the extent of the production line continues to improve, the traditional textile and garment enterprises are no longer tradition, has become a new field of industrial technology innovation, and in today's Internet economy, "industry cloud platform." textiles and clothing has become "smart production" an important part.
Quanzhou Yi Shang Information Technology Co., Ltd. cloud brings a communication system, but also committed to providing the overall solution. "In the past China-made products sold overseas to customers need look factory, inspection data, monitoring delivery, etc., and now only need to install a camera workshop, the client through the system can completely understand the production of particular products." Lam River sales manager, pointing to a device like a television, said, "This piece of equipment like TV, also equipped with a remote control, selective menu, and can synchronize data, training, meetings, interaction, etc. can be achieved. "He said that this program as well as moving the port, which means as long as there is a smartphone or tablet, you can achieve" Mobile conference "," corporate sales can immediately understand the supplier's production, terminal, eliminating the need to run around time and cost. "
In Lin Hongnan view, once the terminal channels introduces big data management, today brands for VIP customer management, such as issuing VIP cards, birthday promotional activities etc. seem so "insignificant." "What is really big data analysis is that it can be used to analyze consumer data to help you find consumer demand, such as a brand's customers to shop every time he is between 18:00 to 8:00 , bought all dark clothing, tend to business type ...... all of these into the system, you can analyze consumer preferences. IT can even reach the customer walked into the store, to remind staff to call up the person's shopping guide name, and be able to know the customer's preferences, shopping guide staff can be very targeted to the reception, recommended products, so that customers of the brand stickiness is high. "He explained that once the garment industry into the next" big data. " era, through some brand APP software, customers can even occur within a radius of how much distance the store brand promotion automatically send information or preferences recommended products for customers, this can improve customer into the store rate and turnover rate.
"The industry is very broad legends 'beer + diapers' promotions, it is through the analysis of large data out and become a landing measures." Linhong Nan said, "big data analytics" apparel industry can achieve the brand closer to consumers needs to know what consumers like the brand, product portfolio, bundling.